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激光清洗技术及在设备维修保障中的研究进展

赵海朝, 李军旗, 张勇, 张庆, 乔玉林

赵海朝, 李军旗, 张勇, 张庆, 乔玉林. 激光清洗技术及在设备维修保障中的研究进展[J]. 激光技术, 2024, 48(5): 620-627. DOI: 10.7510/jgjs.issn.1001-3806.2024.05.002
引用本文: 赵海朝, 李军旗, 张勇, 张庆, 乔玉林. 激光清洗技术及在设备维修保障中的研究进展[J]. 激光技术, 2024, 48(5): 620-627. DOI: 10.7510/jgjs.issn.1001-3806.2024.05.002
ZHAO Haichao, LI Junqi, ZHANG Yong, ZHANG Qing, QIAO Yulin. A review of laser cleaning technology and its application in equipment maintenance support[J]. LASER TECHNOLOGY, 2024, 48(5): 620-627. DOI: 10.7510/jgjs.issn.1001-3806.2024.05.002
Citation: ZHAO Haichao, LI Junqi, ZHANG Yong, ZHANG Qing, QIAO Yulin. A review of laser cleaning technology and its application in equipment maintenance support[J]. LASER TECHNOLOGY, 2024, 48(5): 620-627. DOI: 10.7510/jgjs.issn.1001-3806.2024.05.002

激光清洗技术及在设备维修保障中的研究进展

基金项目: 

北京市自然科学基金资助项目 3232016

国家自然科学基金资助项目 52130509

国家自然科学基金资助项目 52105234

国家自然科学基金资助项目 52105236

详细信息
    通讯作者:

    赵海朝: ZHAO Haichao, zhchebei@sina.com

  • 中图分类号: TN249

A review of laser cleaning technology and its application in equipment maintenance support

  • 摘要: 激光清洗技术是一种利用激光与物质相互作用的清洗新技术,具有操作简单、精准度高、低损伤、低排放和环保的优点,已被研究人员广泛地关注和研究,取得了很多重要研究成果,极具应用前景。首先根据激光清洗技术的分类(干式、湿式激光清洗和激光等离子体清洗),简述了激光清洗技术的发展和机理,并对比分析了各种清洗方式的差异和优缺点,为研究人员的理解和选择提供支持;在此基础上,重点综述了激光清洗技术在维修保障中的研究应用现状。目前仅有表面除漆技术在国外飞机的维修保障中得到实际应用;表面除锈技术在国内外舰船材质表面实施应用得到了可靠验证,且国外已进行了实际应用的探索;表面除油污积碳技术在国内外均进行了零部件的探索性实验研究,距离成熟应用差距很多;而表面的其它污染物,主要包括海洋微生物污垢、霉菌以及损伤功能性涂层等。最后总结了激光清洗技术的研究发展方向,并对未来趋势进行了展望。
    Abstract: Laser cleaning technology is a new cleaning technology that utilizes the interaction between laser and matter, with the advantages of simple operation, high accuracy, low damage, low emission, and environmental protection. It has been widely studied and investigated by researchers, and many important research results has been proposed, making it very promising for application. Firstly, a brief overview of the development, classification (dry laser cleaning, wet laser cleaning, and laser-induced plasma cleaning), and mechanisms of the laser cleaning technology was presented. A comparative analysis of different cleaning methods was conducted, including the respective strengths and weaknesses, which is helpful for researchers to understand and select this technology for actual situation. In addition, the research progress of the laser cleaning technology in equipment maintenance and support was extensively reviewed according to the literature. Among these, paint removal with the laser has practical applications in foreign aircraft equipment maintenance and support. Rust removal with the laser has been reliably validated on the surface of domestic and foreign naval equipment materials, has an exploration into practical applications abroad. Oil contamination and carbon removal with the laser have been subject to exploratory experimental research both domestically and internationally, but there remains a considerable gap before achieving mature applications. Furthermore, the removal of other contaminants from equipment surfaces, including marine biofouling, mold, and damaged functional coatings, are also discussed. Finally, the research and development of laser cleaning technology are summarized, and prospected.
  • 图  1   激光干式清洗示意图

    Figure  1.   Schematic diagram of laser dry cleaning

    图  2   激光湿式清洗工艺示意图

    Figure  2.   Schematic diagram of laser wet cleaning

    图  3   激光等离子体清洗示意图

    Figure  3.   Schematic diagram of laser-induced plasma cleaning

    图  4   激光清洗F-16战机漆层[26]

    Figure  4.   Laser cleaning of F-16 aircraft paint layer[26]

    图  5   不同脉宽下金属表面激光除锈效果图[32]

    Figure  5.   Cleaning result of rust removal on metal surfaces with different pulse widths[32]

    图  6   美军使用激光清洗鱼雷与舰船结构件[46]

    Figure  6.   Laser cleaning of torpedoes and ship structural components in the US Military[46]

    图  7   飞秒激光清洗发动机油滤外观前后对比图[53]

    Figure  7.   Comparison of the appearance of the engine oil filter before and after femtosecond laser cleaning[53]

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  • 收稿日期:  2023-09-24
  • 修回日期:  2023-11-12
  • 发布日期:  2024-09-24

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