Advanced Search
MA Bo, GAO Xiangdong, ZHANG Nanfeng, ZHANG Yanxi, YOU Deyong. Research on 3-D reconstruction method of multi-layer single-pass arc additive manufacture surface[J]. LASER TECHNOLOGY, 2020, 44(3): 321-325. DOI: 10.7510/jgjs.issn.1001-3806.2020.03.009
Citation: MA Bo, GAO Xiangdong, ZHANG Nanfeng, ZHANG Yanxi, YOU Deyong. Research on 3-D reconstruction method of multi-layer single-pass arc additive manufacture surface[J]. LASER TECHNOLOGY, 2020, 44(3): 321-325. DOI: 10.7510/jgjs.issn.1001-3806.2020.03.009

Research on 3-D reconstruction method of multi-layer single-pass arc additive manufacture surface

More Information
  • Received Date: July 24, 2019
  • Revised Date: August 14, 2019
  • Published Date: May 24, 2020
  • In order to investigate the 3-D forming characteristics of multi-layer single-pass arc additive manufacture surface, the laser vision sensing system was built to collect the surface stripe images of arc additive manufacture. An region of interest (ROI) extraction method based on boundary constraints was proposed to locate the weld characteristic curve, getting the laser stripe pixel coordinates of ROI. Through theoretical analysis and experimental verification, the 3-D discrete points set of the arc additive surface were obtained, and the discrete points were fitted to form a 3-D solid surface by Delaunay triangulation algorithm. The results show that 3-D reconstruction accuracy is within 0.2mm by linear calibration method of sawtooth, and the ROI extraction method based on boundary constraints can accurately locate the stripe characteristic curve of the top surface and side surface of the arc additive manufacture. The 3-D reconstruction of the arc additive manufacture surface can visually describe the formation of the weld, which provides a new test method for surface forming inspection of arc additive manufacturing. It is beneficial for 3-D forming detection of arc additive manufacture surface.
  • [1]
    ZHOU X M, TIAN Q H, DU Y X, et al. Simulation of grain growth in single-pass two-layer deposition of arc welding based additive forming process[J]. Chinese Journal of Mechanical Engineering, 2018, 54(22):100-108(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201822011
    [2]
    FENG Y, ZHANG P X, JIA J L. Research progress of wire + arc additive manufacturing in past two years[J]. Hot Working Technology, 2018, 47(21):23-26(in Chinese). http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=rjggy201821006
    [3]
    XIONG J, XUE Y G, CHEN H, et al. Status and development prospects of forming control technology in arc-based additive manufacturing[J].Electric Welding Machine, 2015, 45(9):45-50(in Chinese). http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=dhj201509010
    [4]
    RÍOS S, COLEGROVE P A, WILLIAMS S W. Metal transfer modes in plasma wire+arc additive manufacture[J]. Journal of Materials Processing Technology, 2018, 264(8):45-54. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=9e6d9395f25d3050375f127f0fe591ce
    [5]
    SHI J, LI F, CHEN S, et al. Effect of in-process active cooling on forming quality and efficiency of tandem GMAW-based additive manufacturing[J]. International Journal of Advanced Manufacturing Technology, 2019, 101(5/8):1349-1356. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=fc3412b7215fcbe65410a5f2b92dda8f
    [6]
    XIAO C J, ZHANG J Ch, WEI Y, et al. Measurement of glass bubble size based on laser vision principle[J]. Laser Technology, 2015, 39(3):391-394(in Chinese). http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgjs201503024
    [7]
    MA N J, GAO X D, ZHOU X H, et al. Analysis of magneto-optical imaging characteristics of weld defects under magnetic field excitation[J]. Laser Technology, 2018, 42(4): 525-520(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/jgjs201804017
    [8]
    DU L L, GAO X D, ZHOU X H, et al. Study on the magneto-optical imaging law of laser welded crack under excitation of rotating magnetic field[J]. Laser Technology, 2018, 42(6): 780-784(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/jgjs201806010
    [9]
    DING X D, GAO X D, ZHANG N F, et al. Measurement of welding formation based on laser vision sensing[J]. Manufacturing Technology & Machine Tool, 2018(12): 98-101(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/zzjsyjc201812027
    [10]
    DING Y, ZHANG X, KOVACEVIC R. A laser-based machine vision measurement system for laser forming[J]. Measurement, 2016, 82(10):345-354. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=6abcb8e679d92971759da154fb15e8fb
    [11]
    HUANG Y J, GAO X D, LIN S D. Influences of laser welding parameters on mechanical properties of polymethyl methacrylate and stainless-steel joints[J]. Chinese Journal of Lasers, 2017, 44(12):1202006(in Chinese). DOI: 10.3788/CJL201744.1202006
    [12]
    XIN X Ch, HUANG G Z, ZHANG J J, et al. Microstructure and mechanical properties of composite welded joints of high nitrogen steel[J]. Laser Technology, 2018, 42(4):476-481(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/jgjs201804009
    [13]
    LU X, GU D, WANG Y, et al. Feature extraction of welding seam image based on laser vision[J]. IEEE Sensors Journal, 2018, 18(11):4715-4724. DOI: 10.1109/JSEN.2018.2824660
    [14]
    LI X D, LI X H, KHYAM M O, et al. Robust welding seam tracking and recognition[J]. IEEE Sensors Journal, 2017, 17(17):5609-5617. DOI: 10.1109/JSEN.2017.2730280
    [15]
    ZOU Y B, ZHOU W L, CHEN X Zh. Research of laser vision seam detection and tracking system based on depth hierarchical feature[J]. Chinese Journal of Lasers, 2017, 44(4):0402009(in Chinese). DOI: 10.3788/CJL201744.0402009
    [16]
    ZHANG B, CHANG S, WANG J, et al. Feature points extraction of laser vison weld seam based on genetic algorithm[J]. Chinese Journal of Lasers, 2019, 46(1):0102001(in Chinese). DOI: 10.3788/CJL201946.0102001
    [17]
    WANG W Ch, GAO X D, DING X D, et al. Detection of non-groove butt joint feature based on corner principle[J]. Transactions of the China Welding Institution, 2018, 39(9):61-64(in Chinese).
    [18]
    WANG Z H, ZHANG Zh W. Adaptive direction template method to extract the center of structured light[J]. Laser Journal, 2017, 38(1):60-64(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/jgzz201701014
    [19]
    ZHAN W W, LU H Y, WANG X, et al. Experimental study on sub-pixel subdivision location of linear CCD based on gray weighted centroid algorithm[J]. Optical Technique, 2018, 44(4):476-479(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/gxjs201804016
    [20]
    YANG P Ch. Research on laser displacement 3-D reconstruction measurement method for weld surface defects[D]. Guangzhou: Guangdong University of Technology, 2018: 47-50(in Chinese).

Catalog

    Article views (9) PDF downloads (5) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return