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铜磷合金粉末选区激光熔化成型研究

Selective laser melting of CuP alloy powder

  • 摘要: 为了应用选区激光熔化技术直接制造金属零件,采用Dimetal 240快速成型机对平均直径为75μm的铜磷合金粉末进行了工艺试验。成型机配备200W半导体抽运Nd:YAG激光器,激光功率为103W~117W,内部扫描速度为0.25m/s~0.41m/s,边框扫描速度为0.15m/s,铺粉厚度为0.2mm。所得试样用扫描电镜和光学显微镜进行了微观组织分析。试样层问结合为冶金结合,致密度达到90%以上,层内组织为细长枝晶,层问组织为细小等轴晶。结果表明,通过设定合适的工艺参量,选区激光熔化技术可以直接成型金属零件。

     

    Abstract: For the sake of directly fabricating metal parts by means of selective laser melting, experimental study about rapid manufacturing metal parts from CuP powder with average particle size of 75μm were carried out on Dimetal 240 equipped with a 200W CW Nd:YAG laser, laser power 103W~117W, scanning speed 0.25m/s~0.41 m/s (inner),0.15m/s (frame), powder thickness 0.2mm.The scanning electron microscope (SEM) and the metalloscope were used to analyze the microstructure of the sample.The results show that a complete metallurgical bonding is obtained after selective laser mehing process and the density reaches 90%.The intra-layer microstructure is slender arborescent crystalwhile microstructure between layers is small isometric crystal.Therefore, it is feasible to directly manufacture metal parts by means of selective laser mehing under appropriate parameters.

     

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