Design and analysis of cell for automotive body in white laser welding production line
-
摘要: 为了将激光焊接技术用于汽车白车身焊接生产线,采用自动控制技术、通信技术与激光焊接技术相结合的方法,提出了以可编程逻辑控制器为控制核心,工业计算机为辅助控制核心,实时与光纤激光器、焊接机器人通信的激光焊接生产线。并通过改变控制焊接参量,焊接某车型左前门零部件,与点焊焊接进行了分析。结果表明,激光焊接生产线焊接速度明显提高、控制灵活、焊接强度提高了70%。这为我国汽车的小型化、轻量化的发展,以及车身结构的综合力学性能的提高,提供了一种新的焊接生产线技术。Abstract: In order to adopt laser-welding technology in automotive body in white(BIW) welding production line, combining automatic control technology, communication technology with laser-welding technology, an automotive BIM laser welding production line was designed with programmable logic controller and industrial computer as the control core and assisted control core respectively, which could communicate with the fiber laser and the welding robot in real-time. By changing the welding parameters,the laser-welding results of left front door parts of a vehicle were compared with those of spot welding. The results show that: laser welding has several advantages of obviously improved welding speed, flexible control and higher welding strength increased by 70%. This provides a new welding production line technology for the development of miniaturization, lightweight Chinese automobiles with stronger comprehensive mechanical property in their bodies
-
Keywords:
- laser technique /
- laser welding /
- production line /
- body in white /
- control
-
-
[1] XIONG X P,JIN Q D.Automatic welding technology in car body[J].Welding Joining,2006(11):44-47(in Chinese).
[2] LI Zh G,WU Y X,LIN T,et al.Quality assurance system of accuracy welding forming of complex automobile parts[J].Transactions of the China Welding Institution,2001,22(5):65-68(in Chinese).
[3] CHEN T,WANG Zh Y,CHEN K,et al.Laser materials processing technology applied in large scale autobody panel[J].China Mechanical Engineering,2002,13(1):8-11(in Chinese).
[4] ZHANG R B.Roof of the development of welding technology and application of laser welding[J].Machinist Metal Forming,2007,6:48-51(in Chinese).
[5] HAN L J.Laser welding technology in the FAW-volkswagen magotan body manufacturing[J].Machinist Metal Forming,2008,8:32(in Chinese).
[6] ZHANG X Q,LIU Y J.Effect of pitting on electrode service life in spot welding hot galvanization steel plate[J].Welding Technology,2009,38(7):8-10(in Chinese).
[7] WANG J Ch.Development and expectation of laser welding technology[J].Laser Technology,2001,25(1):48-54( in Chinese).
[8] LIU J Ch,LI L J,ZHU X D,et al.Discussion on laser welding combined with other heat resources[J].Laser Technology,2003,27(5):486-489(in Chinese).
[9] YOU D Y,GAO X D.Studies and prospect of laser welding technology[J].Welding Technology,2008,37(4):5-9(in Chinese).
[10] LI X N,XU X G,BIAN M H.Application of laser welding in automobile industry[J].Electric Welding Machine,2006,36(4):47-49(in Chinese).
[11] YANG Y P,TANG J,FAN Y.Application of laser manufacturing technique in china's automobile industry and its development[J].Journal of Changsha Communications University,2005,21(4):58-61(in Chinese).
[12] JI Sh P,SUN Ch Z,LU M.Siemens PLC and industrial network technology[M].Beijing:China Machine Press,2008:220(in Chinese).
计量
- 文章访问数: 0
- HTML全文浏览量: 0
- PDF下载量: 11