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5A06 铝合金的激光填丝焊接头组织与性能

Microstructures and property of butt laser joints of aluminium alloy 5A06 sheets with filler

  • 摘要: 为了研究5A06铝合金焊接接头的显微组织和力学性能,采用3kW的Nd:YAG激光器填充SAl-Mg5焊丝,对2mm厚的5A06铝合金板进行对接拼焊。焊缝的化学成分基本和基材相同,显微组织在靠近熔合线附近为细小致密的柱状晶,焊缝中心为细小的枝状晶,热影响区宽度为50μm~100μm,晶粒粗化不明显;接头的拉伸强度达到母材的93%以上,延伸率为基材的58%左右;断口位置为热影响区,断裂特性和母材相似,均为韧窝和撕裂棱昆合型韧性断口。结果表明,在铝合金的激光焊接过程中,填充合适成分焊丝可以消除铝合金激光自熔焊时的凹陷、咬边等宏观缺陷,接头的综合力学性能得到极大改善。

     

    Abstract: In order to study the microstructure and property of butt joints of aluminum alloy 5A06,the butt joint of 2mm thick aluminum alloy 5A06 sheets was filled with SA1-Mg5 wire and welded with a 3kW Nd:YAG laser. The chemical elements in the welding seam were almost the same as those of the substrate. Its microstructure was fine,dense columnar crystals near to the fusion area and fine dendrites in the center, and the width of heat affected zone was only from 50μm to 100μm. The tensile strength and elongation were respective up to 93% and 58% of that of the substrate metal. The entire joint was broken in the heat affected zone, the scanning electron microscope observation showed that the fracture surface of 5A06 alloy and welded joint exhibited hybrid tough fracture of dimple and tear ridge. The results show that the butt laser welding aluminum alloy with appropriate component filler wire can erase the falling, undercut and sag which is inevitably with laser autogenous welding, and the property of joints is improved a lot.

     

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