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Volume 40 Issue 6
Sep.  2016
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Laser scanner welding processing of automobile panels

  • Received Date: 2015-10-27
    Accepted Date: 2015-11-26
  • In order to research the process of laser scanner welding, the laser scanner welding process of 0.7mm galvanized sheet and 0.8mm cold-rolled sheet(SPCC)with a 4kW fiber laser was analyzed in theory and verified in experiments. The influence of the gap between the sheets, laser power and scanning speed on macro-morphology and strength were obtained. The results show that the welded seams achieved by laser parameters of plate gap 0.1mm~0.2mm, laser power 3kW~4kW and welding speed 3m/min have the strength higher than the base metal, and can satisfy the C-class of electron and laser beam welded joints (levels guidance for quality imperfaction). Laser scanner welding can get a high quality welding seam without shielding gas when selecting right parameters.
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    YANG Y Q, WANG D, YANG B, et al. Research situation and application prospect of the laser scanner welding[J]. Mechanical Electrical Engineering Technology, 2010, 39(9):13-17(in Chinese).
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    CEGLAREK D, COLLEDANI M,VNCZA J,et al. Rapid deployment of remote laser welding processes in automotive assembly systems[J]. Annals-Manufacturing Technology of the CIRP,2015, 64(1):389-394.
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    COLOMBON D, COLOSIMO B M, PREVITALI B. Comparison of methods for data analysis in the remote monitoring of remote laser welding[J].Optics and Lasers in Engineering,2013,51(1):34-46.
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    ROOS C, SCHMIDT M. Remote laser welding of zinc coated steel sheets in an edge lap configuration with zero gap[J].Physics Procedia,2014, 56:535-544.
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    STANDARDIZATION ADMINISTRATION OF THE PEOPLE'S REPUBLIC OF CHINA. Electron and laser beam welded joints-guidance on quality levels for imperfactions-Part 1:Steel[S]. Beijing:China Standard Press, 2009:1(in Chinese).
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Laser scanner welding processing of automobile panels

  • 1. Hubei Key Laboratory of Laser Advanced Manufacture Technology, Wuhan 430223, China;
  • 2. Wuhan Huagong Laser Engineering Co. Ltd., Wuhan 430223, China

Abstract: In order to research the process of laser scanner welding, the laser scanner welding process of 0.7mm galvanized sheet and 0.8mm cold-rolled sheet(SPCC)with a 4kW fiber laser was analyzed in theory and verified in experiments. The influence of the gap between the sheets, laser power and scanning speed on macro-morphology and strength were obtained. The results show that the welded seams achieved by laser parameters of plate gap 0.1mm~0.2mm, laser power 3kW~4kW and welding speed 3m/min have the strength higher than the base metal, and can satisfy the C-class of electron and laser beam welded joints (levels guidance for quality imperfaction). Laser scanner welding can get a high quality welding seam without shielding gas when selecting right parameters.

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