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新型超高强钢激光焊接接头组织与性能研究

Study on microstructure and properties of laser welded joints of new ultra-high strength steel

  • 摘要: 为了研究2.2 mm新型超高强度钢的激光焊接接头的组织与性能,采用激光对接焊接方法,结合有限元模拟仿真,设计了高功率、高速度和低功率、低速度两套方案,以优化焊接工艺参数;在优化后的工艺条件下,系统分析了焊接接头的宏观形貌、力学性能及微观结构;并通过力学性能测试与显微组织分析,获得了焊接接头的抗拉强度、伸长率及硬度等关键数据。结果表明,在激光功率和焊接速率分别为1000 W、10 mm/s及2000 W、22.5 mm/s的条件下,焊接接头实现了完全焊透,其抗拉强度分别为母材的80%和90%以上,伸长率均达到14%;硬度分布呈现M形,焊缝金属区的硬度明显高于母材,而热影响区则出现显著的软化现象;焊接接头力学性能降低的主要原因在于显微组织的非均匀性,焊接接头硬度差异主要由组织相变引起。此研究为超高强度钢领域的激光焊接技术提供了坚实的理论基础和实践指导。

     

    Abstract: In order to investigate the microstructure and properties of laser-welded joints of 2.2 mm new ultra-high-strength steel, the laser butt welding was employed, combined with finite element simulation to design two sets of welding process parameter schemes: High power-high speed and low power-low speed. Under the optimized process conditions, the macro morphology, mechanical properties, and microstructure of the welded joints were systematically analyzed. Through mechanical performance testing and microstructural analysis, key data such as tensile strength, elongation, and hardness of the welded joints were obtained. The results indicate that when the laser power and welding speed are 1000 W, 10 mm/s and 2000 W, 22.5 mm/s respectively, the welded joints achieved full penetration, with tensile strengths of 80% and above 90% of the base material, respectively, and elongation rates both reaching 14%. The hardness distribution exhibited an M-shape, with the hardness of the weld metal zone significantly higher than that of the base material, while the heat-affected zone experienced significant softening. The reduction in the mechanical properties of the welded joints was primarily attributed to the non-uniformity of the microstructure, and the hardness differences in the welded joints were mainly caused by phase transformation. This study provides a solid theoretical foundation and practical guidance for laser welding technology in the field of ultra-high strength steel.

     

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