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基于机器视觉波分复用器件光斑自动检测装置

Facula automatic detection device of wavelength division multiplexing component based on machine vision

  • 摘要: 为了降低人工作业强度、提高波分复用器件检测速度和检测质量,设计了基于机器视觉的波分复用器件光斑自动检测装置。采用四轴运动平台结合硅胶真空吸嘴实现波分复用器件自动抓取和姿态调整;利用电荷耦合器件相机采集波分复用器件图像,通过灰度化、边缘检测获取器件的轮廓和偏转角度;采用互补金属氧化物半导体相机获取波分复用器件的出射光斑,利用霍夫圆检测确定多路光斑的圆心坐标和数量,通过最小二乘法将多路光斑圆心坐标拟合成直线,并根据直线斜率评价光器件的质量。结果表明,光斑自动检测装置可在37 s内完成光器件质量检测,是人工检测速度的3倍,准确率高于97%。该研究可为高速高精度波分复用器件光斑自动化检测装置的研制提供参考。

     

    Abstract: In order to reduce the intensity of manual work and improve the detection speed and quality of the wavelength division multiplexing (WDM) component, a facula automatic detection device of WDM component was developed based on machine vision. A four-axis motion platform combined with a silicone vacuum nozzle was used to achieve automatic grasping and posture adjustment of WDM component. Charge-coupled device (CCD) camera was designed to acquire the image of WDM component. The contour and the deflection angle of the component were obtained through grayscale and edge detection. Moreover, complementary metal-oxide-semiconductor (CMOS) camera was used to obtain the exiting facula of WDM component. The center positions and quantities of the multiple faculae were determined by using Hough circle detection. Furthermore, the facula center points were fitted into a straight line through the least squares method, and the quality of the optical component was evaluated based on the slope of the line. The experiments demonstrate that the facula automatic detection device can complete the quality inspection of WDM component within 37 s, which is three times faster than manual inspection, and the inspection accuracy is higher than 97%. The research provides a reference for the development of a high-speed and high-precision facula automatic detection device of WDM component.

     

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