Research advance and development of laser remanufacture closed-loop control systems

REN Weibin; DONG Shiyun; XU Binshi; WANG Yujiang; YAN Shixing

doi:10.7510/jgjs.issn.1001-3806.2016.01.023

Volume 40 Issue 1

Nov. 2015

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Citation:

Research advance and development of laser remanufacture closed-loop control systems

1.
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China;
2.
2

Corresponding author: DONG Shiyun, syd422@sohu.com ;
Received Date: 2014-11-18
Accepted Date: 2015-02-15

Abstract

The application of closed-loop control system in laser remanufacture is important to improve dimension precision, automation of forming course and intellectualization and has broad space to develop. Typical closed-loop control systems adopting molten geometry, 3-D size, molten pool temperature, laser power and multi-signal combination as monitoring methods, were analyzed from the principle and structures of closed-loop control systems. Meanwhile, the main control methods, such as laser position adjustment, powder feeding rate regulation or laser power control were introduced. Further, key links of construction were summarized in view of top-level design, sensor accuracy, algorithm complexity, reliability and system real-time. Based on the analysis of progress and related limitations of closed-loop control systems aboard and in China, construction difficulty of closed-loop control system was analyzed and concluded. The development directions, such as algorithm intellectualization, sensors integration, controlling parameters comprehensiveness, monitoring controlling network, were also put forward.
- laser technique,
- closed-loop control,
- laser remanufacture,
- research limitation,
- research situation

References

[1]	XU B S. The theory and technology for equipment remanufacturing engineering[M]. Beijing:National Defense Industry Press, 2007:12-16(in Chinese).
[2]	CAI L F, ZHANG Y Z, SHI L K. Microstructure and formation mechanism of titanium matrix composites coating on Ti-6Al-4V by laser cladding[J]. Rare Metal Materials and Engineering, 2007, 26(4):342-346.
[3]	ZHANG W P, LIU W Y. Progress of laser cladding about ceramic coating[J]. Surface Technology, 2011, 30(8):30-33(in Chinese).
[4]	CHEN H H, XU C Y, CHEN J, et al. Microstructure and phase transformation of WC/Ni60B laser cladding coating during dry sliding wear[J].Wear, 2008, 26(4):487-493.
[5]	YU J. The study of monitoring and controlling dimensions of deposition layers in the laser rapid forming process[D].Xi'an:Northwestern Polytechnical University,2007:42-46(in Chinese).
[6]	ZHANG K, LIU W, SHANG X F, et al. Development of research on directly rapid prototyping of metal materials and components by multi-layer cladding[J].Laser Journal, 2005, 26(4):4-8(in Chinese).
[7]	ZHONG M L, NING G Q, LIU W J. Research and development on laser direct manufacturing metallic components[J]. Laser Technology, 2002, 26(5):388-391(in Chinese).
[8]	NING G Q, ZHONG M L, YANG L. Research about close-loop control system during laser direct manufacturing metallic components[J]. Applied Laser, 2002, 22(2):172-176(in Chinese).
[9]	PENG D F, WANG Y Q, LI B. Real-time power measurement and control system of high power CO2 lasers[J]. Laser Technology, 2006, 30(5):483-485(in Chinese).
[10]	TAN H, CHEN J, YANG H O, et al. Real-time sensing and closed-loop control of laser rapid forming process[J]. Applied Laser, 2005, 25(2):73-76(in Chinese).
[11]	LINK G R. Rapid tooling die case inserts using shape deposition manufacturing[J]. Materials and Manufacturing Processing,1998,13(2):263-274.
[12]	HU Y P. An analysis of powder feeding systems on the quality of laser cladding[J].Advances in Powder Metallurgy Particulate Materials, 1997, 21(7):17-31.
[13]	LI L. In process laser power monitoring and feedback control for stable production of full-penetration weld in continuous wave fibre laser welding[J]. Journal of Physics, 2009, D42(8):36-45.
[14]	HERALIC' A, CHRISTIANSSON A K, OTTOSSON M, et al. Increased stability in laser metal wire deposition through feedback from optical measurements[J].Optics and Lasers in Engineering, 2010, 48(4):478-485.
[15]	BOUHAL M A. Tracking control and trajectory planning in layered manufacturing applications[J]. IEEE Transaction on Industrial Electronics, 1999, 46(2):445-451.
[16]	FANG T, JAFARI M A. Statistical feedback control architecture for layered manufacturing[J]. Journal of Materials Processing and Ma-nufacturing Science, 1999, 37(7):391-404.
[17]	DOUMANIDIS C, SKOREDLI E. Distributed parameter modeling for geometry control of manufacturing processes with material deposition[J]. ASME Journal of Dynamic Systems, Measurement and Control, 2000, 122(1):71-77.
[18]	RADOVAN K, SYED H, YILDIRIM H, et al. Thermo-kineticand-structural modeling and experimental investigations of laser power deposition process[D].Dallas,Texas,USA:Lyle School of Engineering Southern Methodist University, 2009:56-60.
[19]	CHEN W Zh, JIA L, ZHANG X D, et al. Coaxial vision sensing system and detection of penetration status in CO2 laser welding[J].Applied Laser, 2004, 24(3):130-134(in Chinese).
[20]	LEI J B, YANG X C,CHEN J, et al. Study on measurement of temperature field in laser molten pool[J]. Journal Huazhong University of Science and Technology(Nature Science Edition), 2007, 35(1):112-114(in Chinese).
[21]	MENG X X. Study on the process of fiber laser welding based on the technology of high-speed camera[D]. Wuhan:Huazhong University of Science and Technology, 2011:25-27(in Chinese).
[22]	MAZUMDER J, DUTTA D, KIKUCHI N, et al. Closed loop direct metal deposition:art to part[J]. Optics and Lasers in Engineering, 2000, 34(4/6):397-414.
[23]	ZHANG Y, YAO J H, HU X D, et al. Design of measurement system of powder flow in laser remanufacturing technology[J].Laser Technology, 2009, 33(6):568-570(in Chinese).
[24]	XIA R B, LIU W J, WANG Y C. Factors affecting precision during laser direct manufacturing metallic components and advances in research about their closed-loop control system[J]. Mechanical Science and Technology, 2004, 23(9):1085-1089(in Chinese).

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通讯作者: 陈斌, bchen63@163.com

1.
沈阳化工大学材料科学与工程学院沈阳 110142

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Research advance and development of laser remanufacture closed-loop control systems

Corresponding author: DONG Shiyun, syd422@sohu.com;

1. National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China;

2. 2

Received Date: 2014-11-18

Accepted Date: 2015-02-15

Available Online: 2016-01-25

Abstract: The application of closed-loop control system in laser remanufacture is important to improve dimension precision, automation of forming course and intellectualization and has broad space to develop. Typical closed-loop control systems adopting molten geometry, 3-D size, molten pool temperature, laser power and multi-signal combination as monitoring methods, were analyzed from the principle and structures of closed-loop control systems. Meanwhile, the main control methods, such as laser position adjustment, powder feeding rate regulation or laser power control were introduced. Further, key links of construction were summarized in view of top-level design, sensor accuracy, algorithm complexity, reliability and system real-time. Based on the analysis of progress and related limitations of closed-loop control systems aboard and in China, construction difficulty of closed-loop control system was analyzed and concluded. The development directions, such as algorithm intellectualization, sensors integration, controlling parameters comprehensiveness, monitoring controlling network, were also put forward.

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Reference (24)

[1]	XU B S. The theory and technology for equipment remanufacturing engineering[M]. Beijing:National Defense Industry Press, 2007:12-16(in Chinese).
[2]	CAI L F, ZHANG Y Z, SHI L K. Microstructure and formation mechanism of titanium matrix composites coating on Ti-6Al-4V by laser cladding[J]. Rare Metal Materials and Engineering, 2007, 26(4):342-346.
[3]	ZHANG W P, LIU W Y. Progress of laser cladding about ceramic coating[J]. Surface Technology, 2011, 30(8):30-33(in Chinese).
[4]	CHEN H H, XU C Y, CHEN J, et al. Microstructure and phase transformation of WC/Ni60B laser cladding coating during dry sliding wear[J].Wear, 2008, 26(4):487-493.
[5]	YU J. The study of monitoring and controlling dimensions of deposition layers in the laser rapid forming process[D].Xi'an:Northwestern Polytechnical University,2007:42-46(in Chinese).
[6]	ZHANG K, LIU W, SHANG X F, et al. Development of research on directly rapid prototyping of metal materials and components by multi-layer cladding[J].Laser Journal, 2005, 26(4):4-8(in Chinese).
[7]	ZHONG M L, NING G Q, LIU W J. Research and development on laser direct manufacturing metallic components[J]. Laser Technology, 2002, 26(5):388-391(in Chinese).
[8]	NING G Q, ZHONG M L, YANG L. Research about close-loop control system during laser direct manufacturing metallic components[J]. Applied Laser, 2002, 22(2):172-176(in Chinese).
[9]	PENG D F, WANG Y Q, LI B. Real-time power measurement and control system of high power CO2 lasers[J]. Laser Technology, 2006, 30(5):483-485(in Chinese).
[10]	TAN H, CHEN J, YANG H O, et al. Real-time sensing and closed-loop control of laser rapid forming process[J]. Applied Laser, 2005, 25(2):73-76(in Chinese).
[11]	LINK G R. Rapid tooling die case inserts using shape deposition manufacturing[J]. Materials and Manufacturing Processing,1998,13(2):263-274.
[12]	HU Y P. An analysis of powder feeding systems on the quality of laser cladding[J].Advances in Powder Metallurgy Particulate Materials, 1997, 21(7):17-31.
[13]	LI L. In process laser power monitoring and feedback control for stable production of full-penetration weld in continuous wave fibre laser welding[J]. Journal of Physics, 2009, D42(8):36-45.
[14]	HERALIC' A, CHRISTIANSSON A K, OTTOSSON M, et al. Increased stability in laser metal wire deposition through feedback from optical measurements[J].Optics and Lasers in Engineering, 2010, 48(4):478-485.
[15]	BOUHAL M A. Tracking control and trajectory planning in layered manufacturing applications[J]. IEEE Transaction on Industrial Electronics, 1999, 46(2):445-451.
[16]	FANG T, JAFARI M A. Statistical feedback control architecture for layered manufacturing[J]. Journal of Materials Processing and Ma-nufacturing Science, 1999, 37(7):391-404.
[17]	DOUMANIDIS C, SKOREDLI E. Distributed parameter modeling for geometry control of manufacturing processes with material deposition[J]. ASME Journal of Dynamic Systems, Measurement and Control, 2000, 122(1):71-77.
[18]	RADOVAN K, SYED H, YILDIRIM H, et al. Thermo-kineticand-structural modeling and experimental investigations of laser power deposition process[D].Dallas,Texas,USA:Lyle School of Engineering Southern Methodist University, 2009:56-60.
[19]	CHEN W Zh, JIA L, ZHANG X D, et al. Coaxial vision sensing system and detection of penetration status in CO2 laser welding[J].Applied Laser, 2004, 24(3):130-134(in Chinese).
[20]	LEI J B, YANG X C,CHEN J, et al. Study on measurement of temperature field in laser molten pool[J]. Journal Huazhong University of Science and Technology(Nature Science Edition), 2007, 35(1):112-114(in Chinese).
[21]	MENG X X. Study on the process of fiber laser welding based on the technology of high-speed camera[D]. Wuhan:Huazhong University of Science and Technology, 2011:25-27(in Chinese).
[22]	MAZUMDER J, DUTTA D, KIKUCHI N, et al. Closed loop direct metal deposition:art to part[J]. Optics and Lasers in Engineering, 2000, 34(4/6):397-414.
[23]	ZHANG Y, YAO J H, HU X D, et al. Design of measurement system of powder flow in laser remanufacturing technology[J].Laser Technology, 2009, 33(6):568-570(in Chinese).
[24]	XIA R B, LIU W J, WANG Y C. Factors affecting precision during laser direct manufacturing metallic components and advances in research about their closed-loop control system[J]. Mechanical Science and Technology, 2004, 23(9):1085-1089(in Chinese).

Research advance and development of laser remanufacture closed-loop control systems

Abstract

References

Proportional views

通讯作者: 陈斌, bchen63@163.com

Proportional views