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Volume 34 Issue 1
May  2010
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Study on laser clad cobalt-free nickel-based alloys coatings on stainless steel

  • Received Date: 2009-02-10
    Accepted Date: 2009-02-16
  • To meet the cobalt-free requirement for a certain valve, thicker coating with gradient hardness distribution was prepared on 0Cr18Ni10Ti stainless steel by laser cladding two kinds of cobalt-free nickel-based alloy powder. The microstructure, hardness and the interface bonding strength of the coating were analyzed. The results showed that using nickel-based alloy with lower hardness as a transition layer, the problem of cracking for nickel-based alloy coating with higher hardness could be resolved. The interfaces between the coating and the substrate as well as these two nickel-based alloy coatings were smoothly transited. The hardness was also gradient along the cross-section of the coating. The hardness of the coating surface was about HRC47. The coating was metallurgically bonded with the substrate. And the interface bonding strength of the coating was higher than 565MPa. There was no de-bonding and cracking after bending and thermal shock test, indicating the good anti-thermal shock property of the coating.
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    LIN L Z,LIU Y C,LIU X L,et al.Surfacing technology of Ni-alloy on valve's sealing face[J].Welding,2006(4):29-32(in Chinese).
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    GURUMOORTHY K,KAMARAJ M,RAO K P,et al.Microstructural aspects of plasma transferred arc surfaced Ni-based hardfacing alloy[J].Materials Science and Engineering,2007,A456(1/2):11-19.
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    LIU R,TAO X Q,PAN L,et al.Structures and properties of laser cladding layer and plasma spraying layers on WF281 alloy[J].Materials Protection,2004,37(5):48-49(in Chinese).
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    ZHANG C L.Study on microstructure of laser cladding Co-base alloy on nuclear valve parts[J].Laser Technology,2001,25(2):129-133(in Chinese).
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    WANG X L,LI B W,ZHENG Q G.Study on the corrosion resistance of laser cladding layer on the sealing surface of nuclear valve[J].China Surface Engineering,2003,16(6):10-12(in Chinese).
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    DAI H,PAN C X.Influence of laser cladding on microstructures of cobalt-based alloy hermetic surface of valves[J].Materials for Mechanical Engineering,2002,26(6):25-27(in Chinese).
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    CHANG S S,WU H C,CHEN C.Impact wear resistance of Stellite 6 hardfaced valve seats with laser cladding[J].Materials and Manufacturing Processes,2008,23(7):708-713.
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    PERSSON D H E,JACONBSON S,HOGMARK S.Effect of temperature on friction and galling of laser processed Norem 02 and Stellite 21[J].Wear,2003,255(1):498-503.
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    PERSSON D H E,JACOBSON S,HOGMARK S.Antigalling and low friction properties of a laser processed Co-based material[J].Journal of Laser Applications,2003,15(2):115-119.
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    SU Z D.Deposit welding on sealing surface for nuclear class valves[J].Valve,2007(5):18-25(in Chinese).
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    OCKEN H,FINDLAN S J,PHILLIPS M K.Cobalt-free hardfacing alloys with improved welding characteristics:U S,5702668[P].1997-12-30.
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    沈阳化工大学材料科学与工程学院 沈阳 110142

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Study on laser clad cobalt-free nickel-based alloys coatings on stainless steel

  • 1. National Engineering Research Center for Nonferrous Metals Composites, General Research Institute for Non-ferrous Metals, Beijing 100088, China

Abstract: To meet the cobalt-free requirement for a certain valve, thicker coating with gradient hardness distribution was prepared on 0Cr18Ni10Ti stainless steel by laser cladding two kinds of cobalt-free nickel-based alloy powder. The microstructure, hardness and the interface bonding strength of the coating were analyzed. The results showed that using nickel-based alloy with lower hardness as a transition layer, the problem of cracking for nickel-based alloy coating with higher hardness could be resolved. The interfaces between the coating and the substrate as well as these two nickel-based alloy coatings were smoothly transited. The hardness was also gradient along the cross-section of the coating. The hardness of the coating surface was about HRC47. The coating was metallurgically bonded with the substrate. And the interface bonding strength of the coating was higher than 565MPa. There was no de-bonding and cracking after bending and thermal shock test, indicating the good anti-thermal shock property of the coating.

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