激光-电弧复合焊接及应用于车身制造的进展

宋新华; 金湘中; 陈胜迁; 袁江; 张明军

doi:10.7510/jgjs.issn.1001-3806.2015.02.024

激光-电弧复合焊接及应用于车身制造的进展

1.
张家界航空工业职业技术学院航空制造工程系, 张家界 427000;
2.
湖南大学汽车车身先进设计制造国家重点实验室, 长沙 410082

作者简介: 宋新华(1980-),男,硕士,研究方向为激光焊接技术。.

通讯作者: 金湘中, jin9000xz@hotmail.com ;

基金项目:
国家自然科学基金资助项目(50875079);湖南省自然科学基金资助项目(09JJ3088)
中图分类号: TG456.7

Progress of laser-arc hybrid welding and its applications in automotive body manufacture

1.
Department of Aerospace Engineering, Zhangjiajie Institute of Aeronautical Engineering, Zhangjiajie 427000, China;
2.
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China

Corresponding author: JIN Xiangzhong, jin9000xz@hotmail.com ;

CLC number: TG456.7

摘要: 激光-电弧复合焊接技术充分集成了激光焊接和电弧焊接两种工艺的优点,是一种新型优质的焊接技术,具有良好的工业应用前景。介绍了激光-电弧复合焊接的特点和激光与电弧的相互作用机制;总结了常见激光-电弧复合焊接技术的研究进展;最后对激光-电弧复合焊接技术在汽车车身制造中的应用情况进行了概述。
- 激光技术 /
- 复合焊接 /
- 研究进展 /
- 汽车车身
Abstract: Laser-arc hybrid welding, integrating the advantages of laser welding process and arc welding, is a new, high-quality welding technology which can be widely used in industry. Firstly, the characteristics of laser-arc hybrid welding, and laser-arc interaction were introduced. Secondly, the research progress of the general laser-arc hybrid welding technologies was reviewed. Finally, the applications of laser-arc hybrid welding technologies in automotive body manufacture were described.
- laser technique /
- hybrid welding /
- research progress /
- automotive body

[1]	STEEN W M, EBOO M. Arc augmented laser welding [J]. Metal Construction, 1979, 11(7): 332-335.
[2]	STEEN W M. Arc augmented laser processing of materials [J]. Journal of Application Physics, 1980, 51(11): 5636-5641.
[3]	TUSEK J, SUBAN M. Hybrid welding with arc and laser beam [J]. Science and Technology of Welding and Joining, 1999, 4(5): 308-311.
[4]	ONO M, SHINBO Y, YOSHITAKE A, et al. Development of laser-arc hybrid welding [J]. NKK Technology Review, 2002, 86(1): 8-12.
[5]	BAGGER C, OLSEN F O. Review of laser hybrid welding [J]. Journal of Laser Applications, 2005, 17(1): 2-14.
[6]	HU B, DEN G. Laser induced stabilization of the welding arc [J]. Science and Technology of Welding and Joining, 2005, 10(1): 76-81.
[7]	GAO M, ZENG X Y, YAN J. CO2 laser-pulsed MAG hybrid welding of mild steel. Laser Technology, 2006, 30(5): 498-500(in Chinese).
[8]	CHEN Y B, LI L Q, WU L. Quantitative measurement of absorption and defocusing of laser beam by electric arc [J]. Transactions of the China Welding Institution, 2003, 24(3): 56-58(in Chinese).
[9]	LI F. Application of laser hybrid welding and laser brazing in VW-Phaeton and Audi A8 [J]. Machinist Metal Forming, 2008(14): 31-34(in Chinese).
[10]	JEFF D. Practical applications for hybrid laser welding [J]. Welding Journal, 2007, 86(10): 47-51.
[11]	YUAN X C, ZHAO H, WANG P P. Research and application of laser arc hybrid welding technology [J]. Welding Technology, 2010, 39(5): 2-7(in Chinese).
[12]	CHEN Y B, LEI Z L, LI L Q, et al. Welding characteristics in different laser-TIG hybrid manners [J]. China Welding, 2004, 13(1): 41-45.
[13]	PAGE C J, DEVERMANN B J, BLUNDELL N. Plasma augmented laser welding and its applications [J]. Science and Technology of Welding and Joining, 2002, 7(1): 1-10.
[14]	JIN X, BERGER P, GRAF T. Multiple reflections and Fresnel absorption in an actual 3-D keyhole during deep penetration laser welding [J]. Journal of Physics, 2006, D39(21): 4703.
[15]	CHENG Y, JIN X, LI S, et al. Fresnel absorption and inverse bremsstrahlung absorption in an actual 3-D keyhole during deep penetration CO2 laser welding of aluminum 6016 [J]. Optics & Laser Technology, 2012, 44(5): 1426-1436.
[16]	RIBIC B, RAI R, DEBROY T. Numerical simulation of heat transfer and fluid flow in GTA/laser hybrid welding [J]. Science and Technology of Welding & Joining, 2008, 13(8): 683-693.
[17]	RAYES M, WALZ C, SEPOLD G. The influence of various hybrid welding parameters on bead geometry [J]. Welding Journal, 2004, 83(5): 147 -153.
[18]	SIEMROTH P, SCHEIBE H J. The method of laser-sustained arc ignition [J]. IEEE Transactions on Plasma Science, 1990, 18(6): 911-916.
[19]	WEBSTER S. Hyblas: economical and safe laser hybrid welding of structural steel-final report [M]. Brussels, Belgium: Directorate-General for Research Information and Communication Unit European Commission, 2009:2-10.
[20]	WEBSTER S, KRISTENSEN J K, PETRING D. Joining of thick section steels using hybrid laser welding [J]. Ironmaking and Steelmaking, 2008, 35(7): 496-504.
[21]	WESTIN E M, STELLING K, GUMENYUK A. Single-pass laser-GMA hybrid welding of 13.5mm thick duplex stainless steel [J]. Welding in the World, 2011, 55(1/2): 39-49.
[22]	NORMAN P M, KARLSSON J, KAPLAN A F H. Mechanisms forming undercuts during laser hybrid arc welding [J]. Physics Procedia, 2011, 12(1): 201-207.
[23]	MORADI M, GHOREISHI M, FROSTEVARG J, et al. An investigation on stability of laser hybrid arc welding [J]. Optics and Lasers in Engineering, 2013, 51(4): 481-487.
[24]	LAMAS J, KARLSSON J, NORMAN P, et al. The effect of fit-up geometry on melt flow and weld quality in laser hybrid welding [J]. Journal of Laser Applications, 2013, 25(3): 032010.
[25]	DENNEY P E, FALLARA P M, BROWN L E. Hybrid laser weld development for shipbuilding applications [C]// Proceedings of Ship Production Symposium and Expo. Ypsilanti, Michigan, USA: Ship Production Symposium and Expo, 2002: 25-27.
[26]	SUGA T, MURAI Y, KOBASHI T, et al. Research on laser-arc hybrid welding of Ht780 steel [J]. Welding in the World, 2012, 56(11/12): 105-118.
[27]	WALLACE J. Materials processing:100kW fiber laser, power meter serve industry.Laser Focus World, 2013, 49(12): 13-14.
[28]	LEI Z, QIN G L, LIN Sh Y, et al. Fusion-brazing joining for dissimilar metals between 5A02 aluminium alloy and zinc-coated steel based on laser-MIG hybrid welding [J]. Chinese Journal of Mechanical Engineering, 2009, 45(3): 94-98 (in Chinese).
[29]	LIN Sh Y. Laser arc welding new technology and application[C]//The Second Civil Aircraft Manufacturing Technology and Equipment Forum. Beijing, China: Chinese Mechanical Engineering Society, 2010: 1-2 (in Chinese).
[30]	WANG W, LIN S Y, WANG X Y, et al. Double electric conduction mechanism of Nd:YAG laser-pulse MAG hybrid welding [J]. Chinese Journal of Lasers, 2012, 39(2): 50-59(in Chinese).
[31]	GAO M, ZENG X Y, YAN J, et al. Heat sources interaction of laser-arc hybrid welding [J]. Laser Technology, 2007, 31(5): 465-468 (in Chinese).
[32]	GAO M. Study on technology, mechanism and quality controlling of CO2 laser-arc hybrid welding [D]. Wuhan: Huazhong University of Science & Technology, 2007: 124-125(in Chinese).
[33]	YAN J. Study on Technology, Defects and joint quality by fiber laser- arc hybrid welding high strength aluminum alloys [D]. Wuhan: Huazhong University of Science & Technology, 2011: 25-102(in Chinese).
[34]	WANG J. Study on the technology and plasma behaviour during the fiber laser and laser hybrid welding of aluminum alloy [D]. Wuhan: Huazhong University of Science & Technology,2012: 139-141(in Chinese).
[35]	KANG L, HUANG R S, LIU L M, et al. Low-power YAG laser-MAG arc hybrid welding of stainless steel [J]. Transactions of the China Welding Institution, 2007, 28(11): 69-72(in Chinese).
[36]	LIU L, HUANG R, SONG G, et al. Behavior and spectrum analysis of welding arc in low-power YAG-laser-MAG hybrid-welding process [J].IEEE Transactions on Plasma Science, 2008, 36(4): 1937-1943.
[37]	LIU F D, ZHANG H, WANG Y Q, et al. Influence of area energy for welding seam and droplet transfer on hybrid laser-arc welding [J]. Chinese Journal of Mechanical Engineering, 2012, 48(14): 84-90(in Chinese).
[38]	LIU F D, ZHANG H, DU S Y, et al. Influence of laser power on arc and droplet behaviors in droplets on CO2 laser-MAG arc hybrid welding [J]. Chinese Journal of Mechanical Engineering, 2013, 49(4): 75-82(in Chinese).
[39]	DILTHEY U, WIESSCHEMANN U. Perspectives offered by combining and coupling laser beam and arc welding [J]. Welding International, 2002, 16(9): 711-719.
[40]	ARIAS J L, ROMERO P, VANDEWYNCKELE A, et al. Laser-TIG hybrid welding of very thin austenitic stainless steel sheets [C] // Proceedings of the 24th International Conference on Applications of Lasers and Electro-Optics. Orlando, FL, USA: Laser Institute of America, 2005: 104-107.
[41]	NAITO Y, MIZUTANI M, KATAYAMA S. Penetration characteristics in YAG laser and TIG arc hybrid welding, and arc and plasma/plume behaviour during welding. Welding phenomena in hybrid welding using YAG laser and TIG arc (First Report) [J]. Welding International, 2006, 20(10): 777-784.
[42]	CHEN Y B, CHEN J, LI L Q, et al. Properties of arc and weld in laser-TIG hybrid process [J]. Transactions of the China Welding Institution, 2003, 24(1): 55-56(in Chinese).
[43]	TAN C, LI L, CHEN Y, et al. Laser-tungsten inert gas hybrid welding of dissimilar metals AZ31B Mg alloys to Zn coated steel [J]. Materials & Design, 2013, 49: 766-773.
[44]	LIU L, CHEN M, LI C. Effect of electric arc on laser keyhole behavior based on direct observation during low power pulsed laser-arc hybrid welding process [J]. Optics and Lasers in Engineering, 2013, 51(10): 1153-1160.
[45]	LIU L M, YUAN S T, LI C B. Effect of relative location of laser beam and TIG arc in different hybrid welding modes [J]. Science and Technology of Welding & Joining, 2012, 17(6): 441-446.
[46]	XIAO R Sh, WU S K. Progress on laser-arc hybrid welding [J]. Chinese Journal of Lasers, 2008, 35(11): 1680-1685(in Chinese).
[47]	ZHANG Y, LI S C, JIN X Z, et al. Research on the key technology of laser welding of galvanized steel [J]. Laser & Optoelectronics Progress, 2010(7): 37-45(in Chinese).
[48]	MEI L F, CHEN G Y, JIN X Z, et al. Study on fiber laser overlap-welding of automobile aluminum alloy [J]. Chinese Journal of Lasers, 2010, 37(8): 2091-2097(in Chinese).
[49]	YANG S, CARLSON B, KOVACEVIC R. Laser welding of high-strength galvanized steels in a gap-free lap joint configuration under different shielding conditions [J]. Welding Journal, 2011, 90(1): 8-18.
[50]	KUJANPÄÄ V. Short overview of laser applications in automotive manufacturing [C] // Pro-Factory Brokerage Meeting. Gothenburg, Sweden: EUREKA, 2008: 10-11.
[51]	STAUFER H, RUHRNOSSL M, MIESSBACHER G. Laser hybrid welding and laser brazing: state of the art in technology and practice by examples of Audi A8 and VW-Phaeton [C] // Proceedings of the Third International WLT Conference on Lasers in Manufacturing. Stuttgart, Germany: AT-Fachverlag, 2005: 203-208.
[52]	THOMY C, VOLLERTSEN F. Laser-MIG hybrid welding of aluminium to steel-effect of process parameters on joint properties [J]. Welding in the World, 2012, 56(5/6): 124-132.
[53]	QIN G L, SU Y H, WANG S J. Microstructures and properties of pulsed MIG arc brazeing-fusion welding joint of Al alloy and galvanized steel [J]. Acta Metallurgica Sinica, 2012, 48(8): 1018-1024.
[54]	LEI Z, QIN G L, LIN S Y, et al. Fusion-brazing joining for dissimilar metals between 5A02 aluminium alloy and zinc-coated steel based on laser-MIG hybrid welding [J]. Journal of Mechanical Engineering, 2009, 45(3): 94-98.

[1]	崔丽 , 张彦超 , 贺定勇 , 李晓延 , 蒋建敏 . 高功率光纤激光焊接的研究进展. 激光技术, 2012, 36(2): 154-159. doi: 10.3969/j.issn.1001-3806.2012.02.003
[2]	高明 , 曾晓雁 , 胡乾午 . 低碳钢CO2激光-脉冲MAG电弧复合焊接工艺研究. 激光技术, 2006, 30(5): 498-500,506.
[3]	严军 , 曾晓雁 , 高明 , 邓业平 . 316L不锈钢激光——钨极惰性气体复合焊接工艺研究. 激光技术, 2007, 31(5): 489-492.
[4]	陈菊芳 , 王江涛 , 周金宇 . 镁合金表面激光熔覆技术的研究进展. 激光技术, 2015, 39(5): 631-636. doi: 10.7510/jgjs.issn.1001-3806.2015.05.010
[5]	高明 , 曾晓雁 , 严军 , 胡乾午 , 王福德 , 邓业平 . 激光-电弧复合焊接的热源相互作用. 激光技术, 2007, 31(5): 465-468.
[6]	刘继常 , 李力钧 , 朱小东 , 陈洪 . 试析几种激光复合焊接技术. 激光技术, 2003, 27(5): 486-489.
[7]	王春明 , 胡伦骥 , 胡席远 , 李杨 , 沈威 , 刘青 , 黄法松 . 激光-高频感应复合焊接技术. 激光技术, 2004, 28(5): 452-454.
[8]	马志华 , 陈东高 , 李娜 , 谭兵 . 5052铝合金CO2激光-MIG复合焊接气孔特性分析. 激光技术, 2012, 36(6): 780-782. doi: 10.3969/j.issn.1001-3806.2012.06.017
[9]	鄢锉 , 李力钧 , 李娟 , 谢小柱 , 张屹 . 激光切割板材表面质量研究综述. 激光技术, 2005, 29(3): 270-274.
[10]	汝连志 , 刘凤德 , 刘双宇 , 张宏 , 白頔 . 保护气体对接头形貌及熔滴过渡的影响与模拟. 激光技术, 2018, 42(3): 390-394. doi: 10.7510/jgjs.issn.1001-3806.2018.03.019
[11]	李紫婷 , 刘晅亚 . 飞秒激光成丝在火焰中诱导的荧光辐射及应用. 激光技术, 2019, 43(5): 729-734. doi: 10.7510/jgjs.issn.1001-3806.2019.05.027
[12]	崔丽 , 贺定勇 , 李晓延 , 蒋建敏 , 王智慧 . 激光-电弧复合焊接工艺参量的研究进展. 激光技术, 2011, 35(1): 65-69. doi: 10.3969/j.issn.1001-3806.2011.01.019
[13]	陈根余 , 陈建明 , 梅丽芳 , 王祖建 . 汽车白车身激光焊接生产线单元设计及分析. 激光技术, 2011, 35(1): 7-10. doi: 10.3969/j.issn.1001-3806.2011.01.003
[14]	唐代明 , 苟淑云 , 王军 . 低合金相变诱发塑性(TRIP)钢激光焊接的研究进展. 激光技术, 2012, 36(2): 145-150,178. doi: 10.3969/j.issn.1001-3806.2012.02.001
[15]	祁小勇 , 李道金 , 叶兵 , 王爱华 . 汽车板激光扫描焊接工艺研究. 激光技术, 2016, 40(6): 825-829. doi: 10.7510/jgjs.issn.1001-3806.2016.06.011
[16]	郭亮 , 王方 , 张庆茂 , 邓时累 , 张健 . 激光-MIG复合焊接304不锈钢工艺研究. 激光技术, 2013, 37(6): 781-785. doi: 10.7510/jgjs.issn.1001-3806.2013.06.017
[17]	王霄 , 季进清 , 张惠中 , 刘会霞 . 基于全息技术的激光透射塑料焊接研究. 激光技术, 2008, 32(5): 510-512.
[18]	周辽 , 龙芋宏 , 焦辉 , 覃婷 , 黄宇星 , 张光辉 , 黄平 , 钟志贤 . 激光加工碳纤维增强复合材料研究进展. 激光技术, 2022, 46(1): 110-119. doi: 10.7510/jgjs.issn.1001-3806.2022.01.011
[19]	蒋志伟 , 龚时华 , 王启行 . 双光束激光双路焊接的跟踪控制技术研究. 激光技术, 2013, 37(1): 1-5. doi: 10.7510/jgjs.issn.1001-3806.2013.01.001
[20]	李建敏 , 王春明 , 闫飞 , 胡席远 , 吴圣川 , 张威 . 6005A激光-MIG复合焊接头组织及力学性能研究. 激光技术, 2014, 38(6): 733-737. doi: 10.7510/jgjs.issn.1001-3806.2014.06.003

点击查看大图

计量

文章访问数: 3159
HTML全文浏览量: 636
PDF下载量: 621
被引次数: 0

姓名
邮箱
手机号码
标题
留言内容
验证码

留言板

激光-电弧复合焊接及应用于车身制造的进展

作者简介: 宋新华(1980-),男,硕士,研究方向为激光焊接技术。.

通讯作者: 金湘中, jin9000xz@hotmail.com ;

Progress of laser-arc hybrid welding and its applications in automotive body manufacture

Corresponding author: JIN Xiangzhong, jin9000xz@hotmail.com ;

计量

激光-电弧复合焊接及应用于车身制造的进展

通讯作者: 金湘中, jin9000xz@hotmail.com;

作者简介: 宋新华(1980-),男,硕士,研究方向为激光焊接技术。

English Abstract

Progress of laser-arc hybrid welding and its applications in automotive body manufacture

Corresponding author: JIN Xiangzhong, jin9000xz@hotmail.com

全文HTML

目录

留言板

激光-电弧复合焊接及应用于车身制造的进展

作者简介: 宋新华(1980-),男,硕士,研究方向为激光焊接技术。.

通讯作者: 金湘中, jin9000xz@hotmail.com ;

Progress of laser-arc hybrid welding and its applications in automotive body manufacture

Corresponding author: JIN Xiangzhong, jin9000xz@hotmail.com ;

计量

出版历程

激光-电弧复合焊接及应用于车身制造的进展

通讯作者: 金湘中, jin9000xz@hotmail.com;

作者简介: 宋新华(1980-),男,硕士,研究方向为激光焊接技术。

English Abstract

Progress of laser-arc hybrid welding and its applications in automotive body manufacture

Corresponding author: JIN Xiangzhong, jin9000xz@hotmail.com

全文HTML

目录